The process begins with selecting appropriate materials for the specific candle type. Wax type, wick size, fragrance, and container are chosen based on the desired final product characteristics.
Each material is inspected for quality and compatibility. Wax is checked for consistency, wicks are verified for proper sizing, and containers are examined for defects or imperfections.
Wax is measured according to the container size and desired candle dimensions. Precise measurements ensure consistent results and proper wax-to-container ratios.
The measured wax is placed in a melting vessel and heated gradually to the appropriate temperature. Temperature control is critical—too hot and the wax may degrade, too cool and it may not pour properly.
For soy wax, the target melting temperature is typically 75-80°C (167-176°F). The wax is stirred periodically during melting to ensure even heating and prevent hot spots.
While the wax is melting, wicks are prepared for placement. The appropriate wick size is selected based on the candle diameter and wax type.
Wicks are cut to the proper length, allowing for the container height plus additional length for the initial burn. Wick tabs or stickers are attached to secure the wick to the container bottom.
Wick centering devices are used to ensure the wick remains centered during the pouring process. Proper centering is essential for even burning.
Once the wax reaches the correct temperature, it is removed from heat and allowed to cool slightly. Fragrance oils are added at a specific temperature range, typically 65-70°C (149-158°F) for soy wax.
The fragrance is measured precisely, usually 6-8% by weight of the total wax. The fragrance is added slowly and stirred gently to ensure even distribution without creating air bubbles.
Stirring continues for 1-2 minutes to ensure the fragrance is fully incorporated. Over-stirring can introduce air bubbles, while under-stirring may result in uneven fragrance distribution.
The wax and fragrance mixture is allowed to cool to the optimal pouring temperature. For soy wax, this is typically 55-60°C (131-140°F).
Pouring at the correct temperature is crucial. Too hot and the wax may shrink excessively or develop surface imperfections. Too cool and the wax may not flow properly or may develop a rough surface.
Temperature is monitored continuously using a thermometer. The wax is stirred periodically during cooling to maintain even temperature throughout the mixture.
The prepared wax is poured into the container in a slow, steady stream. The pouring vessel is held at a consistent height to ensure even flow.
Pouring begins near the wick and moves outward in a circular motion. This technique helps prevent air bubbles and ensures even distribution of wax throughout the container.
The container is filled to the desired level, typically leaving 1-2cm from the rim. After pouring, the wick is checked to ensure it remains centered and properly positioned.
The poured candle is allowed to cool slowly at room temperature. Rapid cooling can cause cracking, shrinkage, or surface imperfections.
During cooling, the candle may develop a slight depression around the wick. This is normal and may require a second pour to achieve a level surface.
Cooling time varies based on candle size and ambient temperature, typically 2-4 hours for standard container candles. The candle should not be moved during the initial cooling phase.
If a depression forms around the wick during cooling, a second pour may be performed. A small amount of wax is reserved and reheated for this purpose.
The second pour fills the depression and creates a level surface. The wax for the second pour is heated to a slightly higher temperature, typically 70-75°C (158-167°F).
After the second pour, the candle is allowed to cool completely. The wick is trimmed to the appropriate length, typically 6mm above the wax surface.
After the candle has fully cooled and set, it enters a curing period. Curing allows the fragrance to fully integrate with the wax and develop optimal scent throw.
The recommended curing time varies by fragrance type, typically 1-2 weeks. During this period, candles are stored in a cool, dry place away from direct sunlight.
Curing is an important step that affects the final performance of the candle. Properly cured candles provide more consistent fragrance release and better burn characteristics.
Before candles are considered complete, they undergo a quality inspection. This includes checking for surface imperfections, verifying wick placement, and ensuring proper dimensions.
The wick is trimmed to the correct length, and any excess wax or imperfections are addressed. Labels and care instructions are prepared and attached.
Each candle is inspected individually to ensure it meets our quality standards. Only candles that pass inspection are made available.
Each step in our process requires careful attention and precise execution. Mastery comes from understanding not just what to do, but why each action matters.
Our process combines time-honored techniques with modern understanding of material science. Every decision, from temperature selection to pouring speed, is informed by years of experience and continuous refinement.
Careful material selection and preparation sets the foundation for success.
Precise execution of each step ensures consistent, high-quality results.
Final touches and quality checks complete the transformation.
Our techniques have been refined through countless iterations, each one teaching us something new about the materials and the process.
We've learned that the best results come from understanding the relationship between materials, temperature, timing, and technique. This holistic approach allows us to consistently produce candles of exceptional quality.
Excellence isn't achieved by accident—it's the result of unwavering commitment to quality, continuous improvement, and attention to the smallest details.